PFSA-Ionomer Adsorption to C and Pt/C Particles in Fuel-Cell Inks (2025)

    Surfaces, Interfaces, and Applications

    • Siddharth Rajupet

      Siddharth Rajupet

      Department of Chemical and Biomolecular Engineering, University of California, Berkeley, California 94720, United States

      Energy Technologies Area, Lawrence Berkeley National Laboratory, Berkeley, California 94720, United States

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    • Adam Z. Weber*

      Adam Z. Weber

      Energy Technologies Area, Lawrence Berkeley National Laboratory, Berkeley, California 94720, United States

      *E-mail: [emailprotected]

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    • Clayton J. Radke*

      Clayton J. Radke

      Department of Chemical and Biomolecular Engineering, University of California, Berkeley, California 94720, United States

      *E-mail: [emailprotected]

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    ACS Applied Materials & Interfaces

    Cite this: ACS Appl. Mater. Interfaces 2025, XXXX, XXX, XXX-XXX

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    https://pubs.acs.org/doi/10.1021/acsami.5c00211

    Published April 28, 2025

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    PFSA-Ionomer Adsorption to C and Pt/C Particles in Fuel-Cell Inks (5)

    Catalyst inks used to make fuel-cell electrodes consist of Pt/C catalyst particles and a perfluorosulfonic acid (PFSA) ionomer dispersed in water/alcohol solvent mixtures. PFSA ionomer in the ink adsorbs to the surface of the catalyst particles, dictating the dispersion colloid properties. Following adsorption, the subsequent distribution of excess nonadsorbed ionomer in the ink then governs the final structure of the electrode. Here, we characterize the adsorption of the PFSA ionomer onto Pt/C catalyst particles. PFSA adsorption is largely irreversible. Adsorbed sulfonic-acid moieties impart a negative charge on the catalyst surface, causing electrostatic repulsion between the free ionomer in solution and the ionomer-covered Pt/C particle surface. The amount of adsorption is limited by the resulting electrostatic charge that grows as more ionomer adsorbs, and the catalyst surface becomes more negatively charged. Attenuating electrostatic repulsion by increasing the ink ionic strength promotes ionomer adsorption. Electrostatically limited adsorption is observed, irrespective of the solvent water/n-propanol ratio or the catalyst particle porosity and Pt loading. Experimentally measured ionomer adsorption isotherms are well predicted by a Smoluchowski-based kinetic adsorption model, in which the electrostatic energy barrier for adsorption is predicted from DLVO theory. These findings help to unravel the complex phenomena within these colloidal dispersions, allowing for subsequent tailoring of inks to optimize fuel-cell electrode structure and performance.

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    • Adsorption
    • Catalysts
    • Electrostatics
    • Ionomers
    • Solvents

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    ACS Applied Materials & Interfaces

    Cite this: ACS Appl. Mater. Interfaces 2025, XXXX, XXX, XXX-XXX

    Click to copy citationCitation copied!

    Published April 28, 2025

    Publication History

    • Received

    • Accepted

    • Revised

    • Published

      online

    © 2025 American Chemical Society

    Request reuse permissions

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